The Max for the Min
The small footprint of the SMS allows you to sort packages at a high density but small space
Variable Induction
The SMS dynamically changes sort locations as orders are received from the database
Stay on Track

Easily locate and access packages as they flow
through the SMS to cancel or modify an order
On-Demand Labeling

Address everything from traditional shipping bags
and boxes to specialty cold packs
Expedite Sorting and Manifesting
Tension’s Sorting and Manifesting System (SMS) expedites the weighing, labeling and manifesting of your
customers’ orders. By automating this portion of your order fulfillment process, you may find opportunities to
reduce or redistribute your distribution center’s staffing resources.
How It Works
While a Tension-designed system is developed specifically for your operation, typical operations follow the
following process. Packages enter the SMS on an induction belt and move onto a scale for weighing. Using
information from the package’s barcode, the system weighs the package and allows for rate shopping via your
shipping software. The SMS then prints and applies carrier-compliant labels on demand using a print n’ apply
labeling system.
Next, an overhead omni-directional barcode scanner reads the customer-specific LPN or shipping label for
verification. This ensures that the correct labels have been applied. Non-conforming packages are diverted.
Once the package arrives at the sorter, the system again scans the shipping label or barcode. The package is then
assigned to one of the sorter’s lanes. It travels down the conveyor and a paddle pushes the package into the
designated Gaylord or bin for shipping. Packages with no read or “errors” get dropped off the end of the
conveyor into a designated Gaylord.
Customization
Print N’ Apply systems, number of lanes, weigh scales – your SMS is developed for your direct-to-consumer order
fulfillment center’s needs. Customization can occur with:
- The intelligent fill pad allowing a wide variation of package heights and sizes.
- Real-time modifications, where operators control the sort locations, which are available as dual- or
single-side dispense.
The dynamic variable induction Samson SMS allows for wave distribution. It provides a wider breadth of sort
locations than static-only sortation systems, minimizing capital costs and space requirements.
Downstream Flexibility
The SMS records a package log, or manifest, of all outgoing packages. Tension’s tracking system allows
post-packaging monitoring of packages through the system for easy access to canceled or modified orders that
have already been packed or closed out. This frees your staff to move on to other value-added activities after
quickly addressing issues.
Product Specifications:
- Actual throughput/output varies by operation. Factors including, but not limited to, staffing levels and
productivity, workflow presentation, data/scanning interfaces, product availability and order/product mix
impact results. Contact Tension for details.