Sustainable Packaging Part 2: Right-Size Packaging

tensionapdev on October 16, 2024

Right-size packaging minimizes waste by tailoring each package to its contents, reducing costs, DIM weight charges, and environmental impact.

Sustainability is reshaping the packaging industry, and automation is key to scaling up without sacrificing efficiency. In this second part of our series on sustainable packaging, we explore right-size packaging—a critical component for businesses striving to meet both operational and environmental goals. 

What is Right-Size Packaging? 

Right-size packaging uses technology to tailor each package to the exact size of its contents, minimizing waste. When a right-sized package is created, it’s optimized to fit the contents as closely as possible, minimizing excess material and wasted space. Smaller, right-sized packages mean lower shipping and dimensional (DIM) weight charges. When shipping a right-sized package, as volume increases so do the savings. 

The new fitPACK500™ from Tension leads the charge in right-size packaging technology, offering a scalable solution that adjusts package length, width, and height automatically. With the ability to create 10-20 packages per minute, it delivers not only sustainability but also speed and cost savings. 

Sustainability Benefits of Right-Size Packaging Systems: 

Right-sizing packaging systems can reduce shipping costs through design efficiencies, but this technology can also decrease environmental impacts in a way that carries sustainability benefits throughout the supply chain: 

  • More Truck Space: fitPACK500 creates packages, deflates air, and labels them in one seamless operation—without sacrificing speed. Less space is needed to transport the smaller, more compact packages created with the right-size packaging technology, allowing a larger number of packages to be loaded on a truck for shipment. 
  • Lower Emissions: Because right-size packaging technology allows for a larger number of packages to be included on a truck for shipment, less fuel is needed and eventually this means fewer vehicles on the road. 
  • Sustainable Returns: Customers appreciate receiving packages that are appropriate in size and not overfilled with fillers or empty space. Plus, right-size packaging with included adhesive strips that convert the package into a return package can further help reduce emissions as more space is provided for other return packages in the truck.

Who Needs Right-Size Packaging Systems? 

eCommerce businesses in sectors like fashion, electronics, and home goods can all benefit from right-size packaging. In states like New Jersey, where legislation may soon require better-sized packaging, these systems provide an immediate solution. They’re particularly valuable for businesses shipping a wide variety of item sizes, such as 3PL and drop shippers, helping to reduce both costs and waste. 

Let’s Talk Packaging 

Sustainable, efficient, and cost-effective—right-size packaging is the future of order fulfillment. Explore the benefits of fitPACK500™ by contacting a Tension expert today to request a personalized demo. 

Sustainable Packaging Part 1: Polybags with Recycled Content

tensionapdev on September 18, 2024

Tension’s polybags with recycled content offer a sustainable packaging solution that combines product protection, custom branding, and eco-friendly compliance, helping businesses meet evolving environmental regulations while reducing their impact.

Sustainable packaging is no longer just a trend—it’s becoming law across the U.S. States like Maine, Oregon, New Jersey, Minnesota, Washington, California, and Colorado have enacted Extended Producer Responsibility (EPR) laws, pushing businesses to adopt sustainable practices. More states are considering similar measures, and packaging is at the forefront of this shift. 

Your shipping packages play a critical role in not only delivering products safely but also maintaining your brand’s promise. Now, with sustainability taking center stage, these packages must also comply with environmental regulations. That’s where we come in. Tension’s polybags made with recycled content offer a sustainable packaging solution that aligns with your environmental goals. 

What is a Polybag Made with Recycled Content? 

At Tension, we offer L-LDPE polyethylene films containing post-consumer recycled (PCR) and post-industrial content (PIC). These polybags are a win-win for both product protection and environmental responsibility, offering up to 80% PCR content or more depending on testing. This percentage is a powerful marketing tool for brands committed to sustainability. Pair it with our fitPACK500TM system to create right-sized packaging that further reduces environmental impact through the use of less packaging material, which offers benefits throughout the supply chain. Stay tuned for Part 2 of this post to learn more about the sustainability-related benefits of fitPACK500.

Key Benefits of Polybags with Recycled Content: 

  • Custom Branding: Make a statement with logos and sustainability messages directly on the packaging. Highlight your eco-conscious efforts for customers who care. 
  • Recyclability: These polybags are recyclable at #4 plastic recycling locations, such as retail and grocery stores. 
  • Durability: Made with strong polyethylene materials, these polybags withstand the rigors of shipping, keeping products safe. 
  • Tested for Your System: Our packaging is rigorously tested to ensure compatibility with your machinery, minimizing wear and tear. 

Who Needs Polybags Made with Recycled Content? 

These polybags are ideal for businesses across a variety of industries, from fashion apparel, toys, sporting goods, jewelry, health and beauty items, home improvement, computer accessories, small electronics, home furnishings and more. For businesses looking to balance product protection with sustainability, Tension’s packaging solutions are the answer. 

Ready to Make the Switch? 

If you’re aiming to meet both branding and sustainability goals, our experts are ready to help. Contact Tension today to discuss the best polybag solutions for your unique needs. 

Three Ways to Incorporate Sustainability into Packaging Operations

tensionapdev on August 19, 2024

Incorporating sustainability into packaging operations can be achieved through the “Reduce, Reuse, Recycle” approach: reduce waste with right-sized packaging, design reusable packaging for returns, and prioritize recyclable materials—all contributing to a greener, more efficient supply chain and meeting growing demands for eco-friendly business practices.

Environmental concerns are at the forefront of consumer and corporate priorities. This is especially true in packaging and related industries: Businesses are increasingly looking for ways to make their operations more sustainable. Packaging, a critical component of product delivery, often contributes significantly to waste and environmental impact and companies are seeking to transform their operations to be more eco-friendly. 

Let’s explore three effective strategies for sustainable packaging with the help from a common slogan: Reduce, Reuse, Recycle. Reducing packaging through right-sized designs, reusing packaging for product returns, and recycling materials like paper and plastic. These steps not only benefit the environment but also enhance operational efficiency and meet the growing demand for sustainable business practices. 

Reduce: Create Right-Sized Packaging Tailored to the Product 

One of the most effective ways to incorporate sustainability into packaging operations is by reducing the amount of packaging used. This can be achieved by creating right-sized packaging tailored to the specific dimensions and protection needs of the product through solutions such as the fitPACK500TM. Right-sized packaging not only minimizes material use but also reduces the overall volume and weight, leading to lower transportation emissions and costs. This is especially relevant for packaging supplies for clothing, as consumers often order multiple sizes of a garment in pursuit of the best fit. By optimizing the size and materials of the packaging, businesses can significantly cut down on waste and contribute to a more sustainable supply chain. 

Reuse: Design Automated Packaging Equipment for Return Packaging 

Reusing packaging is another crucial aspect of sustainable packaging operations. One practical approach is to design automated packaging equipment for product returns. By including a mechanism to create a return strip on the package, it enables the package to function as a two-way for product returns if needed. This not only extends the life cycle of the packaging but also provides customers with a convenient and eco-friendly way to return items. For instance, durable packaging materials and easy-to-reseal designs can encourage customers to reuse packaging rather than discarding it after a single use. Implementing a returnable packaging system can significantly reduce waste and promote a circular economy. 

Recycle: How to Recycle Paper and Plastic Packaging

Recycling is an essential component of sustainable packaging operations. Businesses can prioritize the use of recyclable materials such as paper and plastic in their packaging designs. Encouraging customers to recycle packaging by providing clear instructions and information about recycling facilities can further enhance the effectiveness of this approach. Additionally, using recycled content in new packaging can help close the loop, reducing the demand for virgin materials and decreasing the overall environmental footprint. By integrating recycling practices into packaging operations, companies can contribute to reducing waste and conserving natural resources. 

Contact Tension Packaging & Automation 

Incorporating the reduce, reuse, and recycle concept into packaging operations can significantly enhance sustainability efforts for your company. By optimizing packaging design, encouraging reuse, and prioritizing recyclable materials, businesses can play a crucial role in promoting environmental responsibility and achieving long-term sustainability goals. Contact the experts at Tension to explore our sustainable packaging options today. 

Product Spotlight: fitPACK500™ Right-Sized Packaging System

tensionapdev on March 7, 2024

With its variable length, width and height capabilities, the fitPACK500TM is a right-sized packaging system that creates packages based on product dimensions, yielding shipping cost savings without compromising throughput.​

Growth in direct-to-consumer (DTC) business and labor shortages have led to increased investments in warehouse and packaging automation. Distribution operations are faced with needs for more throughput, cost performance in automated packaging equipment and sustainable solutions – all demands in addition to a changing warehouse model from eCommerce to a hybrid of eCommerce and retail fulfillment where split-case fulfillment and smaller pack sizes are needed to satisfy the new business model for warehouses. 

Our product innovation team is equally aware of the growth and changing needs in order fulfillment and have come up with the perfect solution in our new, innovative fitPACK500TM Right-sized packaging system. 

What is the fitPACK500 Right-sized Packaging System?

Designed by Tension Packaging & Automation, the fitPACK500 is a “right-sized” order fulfillment packaging system. It is designed for efficiency, reduces waste and creates cost savings. Tailored for variable sized items with capabilities to adjust package length, width and height for each product, it packages without compromising speed. Because the fitPACK500 can create a package according to size, it yields smaller, tighter, right-sized packages that lead to lower shipping costs.   

fitPACK500 Right-sized Packaging System Benefits

Through its innovative design, fitPACK500 offers warehouse distribution operations the ability to create packages according to the product size. This allows distribution centers to process orders with multiple products in varying sizes with right-sized packages, yielding reduced shipping costs and without compromising throughput. 

  • Productivity – fitPACK500 is custom-designed to create a right-sized package without compromising throughput.
  • Reduced Package Waste – Because fitPACK500 creates each package according to product size, package recipients receive packages with reduced package waste. A waste collection bin collects any excess width trim material.
  • Lower Shipping Costs – Because many carriers assign shipping costs according to package size, having the right package size helps get the correct shipping rate and can lead to significant savings on shipping costs over time.
  • Product Protection – Packages are custom-made to fit each product or grouping, creating secure, tight packages to protect the contents better.
  • Intuitive HMI – fitPACK500 is powered by Tension’s proprietary TensionCONNECTTM software that integrates any 3rd party systems. Its smart features include an intuitive user interface that reduces operator training time.
  • High Versatility – fitPACK500 can run different product sizes that call for different film widths through an intelligent 3D scanner. Its unique design allows operators to feed products without batching products or performing manual film changeovers.
  • Modern Modularity – fitPACK500 has enhanced options for further improving productivity. Available upgrades include complete packaging tracking capabilities and an option for “two-way” packaging with a perforation and adhesive strip for package returns.

Who Needs fitPACK500 Right-sized Packaging System?

Tension’s fitPACK500 Right-sized Packaging System is ideal for direct-to-consumer (DTC), business-to-business (B2B) or third-party logistics (3PL) order fulfillment operations who need automated packaging solutions. 

And as a full solutions provider, we offer integration solutions for any existing hardware or software solution in your facility. We also offer comprehensive service and support plans to lend our partners peace of mind in their dynamic and sometimes demanding warehouse environments.

Take a Tour of the Interactive fitPACK500 Product Video

With capabilities to adjust package length, width, and height, the fitPACK500 can create a package according to product dimensions, yielding smaller, right-sized packages that lead to lower shipping costs. Please tour fitPACK500 through our interactive video experience and learn why fitPACK500 is the perfect fit for your order fulfillment. Request your demo of this revolutionary right-sized packaging system here.

Contact Us

Give your order fulfillments operations the perfect fit for growth with Tension’s new, innovative fitPACK500 Right-sized Packaging System. Contact us to get started today or check our product page for more details. 

The Future of Packaging: Exploring Sustainable Paper Packaging Solutions

tensionapdev on May 17, 2023

Paper packaging offers an eco-friendly solution that meets growing consumer demand for sustainability, with 87% of people preferring paper-based options. Its renewability, biodegradability, and recyclability make it a versatile and effective alternative to plastic packaging. Partnering with Tension Packaging & Automation ensures access to expertly designed sustainable paper packaging solutions backed by over a century of experience.

In our previous post, we explored how polybags can be considered a sustainable choice in packaging consumables. Now, let’s turn our attention to sustainable paper packaging and an environmentally friendly and effective packaging alternative.

How Paper Can Be an Effective Packaging Solution

Sustainable packaging ensures environmentally friendly materials and practices utilize packaging solutions that have minimal impact on the environment. Adapting to consumer demands for “green” products, companies are turning to sustainable packaging alternatives that aim to reduce waste and pollution.

Recent polls have uncovered shifts and expectations in consumer preference for sustainable packaging:

Given its versatility, paper can be an effective solution for sustainable packaging due to its eco-friendly traits like renewability, biodegradability, and recyclability.

Paper Recycling and Certification Requirements

While widely assumed as recyclable, not all paper packaging qualifies as recyclable. Third-party tests – such as the 4Evergreen or Fibre Box Association (FBA) voluntary standard tests, which can qualify paper as certified recyclable.

FBA Parts 1 and 2

FBA features two levels of testing: Part 1 tests for paper repulpability (ability to dissolve in water) and Part 2 tests for paper recyclability.

FBA Part 1, Repulpability Testing

FBA Part 1 involves a pass or fail test to determine the fiber yield to see if the paper can be repulped into another product (i.e., if the fiber is available for recycling).

For example, paper packaging that contains an adhesive as a sealant to close the package can be tested for repulpability. If the repulpability score is very high during the tests, it means the adhesive is released from the paper fiber and is available for recycling into another product. However, if the repulbability score is low and the paper fails the tests, it means the adhesive is too aggressive and doesn’t release enough from the fiber to qualify as repulpable. Utilizing eco-friendly adhesives is an ideal solution for sustainable paper packaging as they are soluble in water and ensures a clean re-pulping process.

FBA Part 2, Recyclability Testing

The FBA Part 2 recyclability test, also a pass or fail test, is a longer and more rigorous test than the FBA Part 1 for Repulpability. FBA Part 2 gauges the paper’s strength and optical and surface properties to determine if the fiber is good for reuse in paper/paperboard.

Western Michigan University (WMU) offers the FBA parts 1 and 2 paper repulbability and recyclability testing and certification program. In addition, WMU is a partner organization of the How2Recycle program. Paper packaging that successfully passes parts 1 and 2 of the FBA tests from WMU qualify for use of the How2Recycle logo.

Paper Packaging: A Durable Packaging Choice

In addition to caring for the environment, a sustainable paper package can protect the goods it carries throughout the supply chain. Creating a paper package that is sturdy enough to withstand the rigors of the shipping process includes both tests and coatings to protect it from its environment.

Paper is Strong

Do you ever wonder how your mail or packages stay intact during transit? The secret lies in the paper’s composition. Tests like ISTA 6 Flexible SIOC and TAPPI 403 Burst strength can determine just how strong a package’s paper really is. To increase its strength, some packages feature heavier paper basis weights, or even a 2-ply layer composition.

Want to protect your package from moisture or weather during delivery? Consider a water-based coating that’s both recyclable and durable. With these techniques, you can rest assured your paper packaging is up to the challenges (and weather) posed by the supply chain.

Contact Us

Partnering with Tension Packaging & Automation for sustainable paper packaging solutions can be a smart choice for your business. Why? We. Know. Paper: Our parent company, Tension Corporation, was established in 1886 and is the second-largest national envelope manufacturer in the U.S.

We have deep, strong relationships with large paper mills, and through these partnerships we can help supply your sustainable paper packaging needs. Our team is well-versed in paper composition, features, specifications, and coatings best suited for packaging applications. Contact us today to get the conversation started.

Sustainable Packaging Materials 101 Part 1: Sustainable Polybag Solutions

tensionapdev on March 15, 2023

Consumer Packaged Goods (CPG) companies are under pressure to adopt sustainable packaging strategies, including reducing, reusing, recycling, reformatting, and renewing packaging materials. Polybags, despite being plastic, can support these efforts through right-sizing, using recycled content, and leveraging biodegradable or compostable materials. Tension Packaging & Automation is committed to helping businesses achieve their sustainability goals with innovative packaging solutions tailored to eCommerce and pharmacy needs.

In October 2018, the Ellen MacArthur Foundation, a global nonprofit committed to creating a circular economy, set out clear, urgent actions for businesses and governments to take to eliminate plastic and outlined ambitious targets for reducing virgin plastic use by 2025. By November 2022, a New Plastics Economy Global Commitment progress report indicated this commitment to use only reusable, recyclable or compostable plastic packaging would not likely be met by 2025, resulting in the Ellen MacArthur Foundation’s placing a fresh-acceleration spotlight on businesses urging them to create credible, ambitious plans to scale reuse, deal with the issue of flexible packaging and reduce the need for single-use packaging. 

The heat is on for Consumer Packaged Goods (CPG) companies to source sustainable packaging solutions. A recent report by the Packaging Machinery Manufacturers Institute (PMMI), Packaging Sustainability: A Changing Landscape, details how CPG’s sustainable packaging strategies include: 

  • Reducing – Minimizing packaging to reduce waste. 
  • Reusing – Implementing reusable packaging. 
  • Recycling – Designing recyclable packaging. 
  • Reformatting – Redesigning packaging using more sustainable materials. 
  • Renewing – Choosing renewable-sourced materials. 

Plastic Packaging: A Sustainable Option 

Polyethylene is one of the most widely used plastics in the world. A bag made with polyethylene, or a polybag, is widely used in the packaging industry due to its durable, pliable and protective qualities. Despite being a plastic product, a polybag can still be considered as a sustainable packaging alternative – especially when the following CPG sustainable packaging strategies are considered: 

Reducing: Minimizing Packaging to Reduce Waste

Options to reduce the amount of poly used in a package includes right-sizing bags or using thinner or “downgauged” packaging such as Linear-Low Density Polyethylene (L-LDPE). 

L-LDPE refers to the type of resin that makes up the plastic in the polybag. L-LDPE is popular for its strength, impact resistance and puncture resistance. L-LDPE is tough, boasting a higher tensile strength than regular low-density polyethylene (LDPE), and this allows L-LDPE to consist of thinner films without compromising the strength of the material, making it an ideal substrate for packaging applications.  

Reusing: Implementing Reusable Packaging

Two-way packages are popular in the apparel segment where returns and exchanges are highly-likely. Shippers who provide a perforation and double-adhesive strip on the initial package — enabling it to double as a return vessel if needed — creates an opportunity for that package to extend beyond single use.  

Recycling: Designing Recyclable Packaging

Did you know polybags can be recycled as a low-density polyethylene or number 4 plastic? Nearly 10,000 retailers and grocers nationwide accept number 4 plastics (e.g., polybags) for recycling. For more information, or to find a number 4 plastic recycling facility in your area, consult the resources at How2Recycle.    

Reformatting: Redesigning Packaging Using More Sustainable Materials 

Polybags made with post-consumer resin (PCR) and/or post-industrial content (PIC) can protect your both products and the environment. The amount of PCR and/or PIC contained in a polybag is expressed in percentages, yet the percentage of PCR and/or PIC included in a package can vary greatly, depending on the specific intended application and end use for the bag. There is a limit to how much PCR and/or PIC a polybag can contain and still maintaining the desired strength, sealability and integrity. Testing is critical to determine the appropriate amount of PCR and/or PIC to be included in a polybag.    

Renewing: Choosing Renewable-sourced Materials 

Packages marked as “compostable” are biodegradable, meaning the packaging materials can break down into tiny pieces that can be safely digested by microorganisms. Biodegradable packaging can be made from bio-based and fossil-based polymers, and there are some petroleum-based plastics composed of weaker carbon chains that degrade efficiently and completely (e.g., polybutylene adipate terephthalate or PBAT, a fully biodegradable polymer) while maintaining the strength and flexibility that makes plastic packaging so attractive for packaging manufacturers. 

Paper Packaging: A Sustainable Option 

Looking for more sustainable packaging options? Stay tuned for part two of this post on paper packaging solutions. 

Contact Tension Packaging & Automation for Your Sustainable Packaging Needs 

Tension remains committed to sustainability, our customers and meeting their needs for sustainability in their business. We are passionate about helping our customers reach their sustainability goals through our sustainable packaging consumables and solutions for pharmacy and eCommerce and have options for sustainable polybags. Contact an expert today to get started. 

The Perfect Fit Part 1, Sustainable Packaging Solutions

tensionapdev on June 21, 2022

Sustainability is a growing priority, with 72% of Americans more likely to repurchase from brands that ship sustainably. Tension Packaging & Automation supports this shift with solutions like the HPS-300 Variable Length Poly Bagging System, which creates right-sized packages to reduce material usage and waste. By combining durable consumables with innovative automation, we help businesses protect the environment while optimizing efficiency.

According to a recent study, 72% of Americans would be more likely to purchase again from brands that ship sustainably (i.e., use less plastic). This research resonates with our customers, as many have expressed to us the need for sustainable packaging solutions. 

Tension Packaging & Automation is an organization committed to our environment and our customers. We offer a variety of sustainable packaging solutions (including the means for customers to use less plastic when packaging goods) from equipment to consumables, with precision focus on quality in all we do.  

Improving Sustainability Through an Operational Approach 

Sustainability goes beyond consideration for our environment; it’s taking responsibility for the environment and incorporating sustainability into your operations, processes, and entire approach to business. 

Through our Lean and Continuous Improvement culture, Tension strives to offer the highest quality in everything we do. This translates into durable, quality paper and poly consumable options that better protect the contents inside the package, which eventually reduces landfill waste from damaged items. The same approach to quality holds true for our equipment — and in the case of our HPS-300 variable length poly bagging system, we can create a poly bag that is right-sized for a product, reducing the amount of material needed for the package and ultimately the waste produced.  

Ultimately, by using quality consumable materials yet less of them when we create our packages, we better protect our environment both from potential waste inside the package and from the package itself. 

The HPS-300 Variable Length Poly Bagging System for eCommerce Automation

Our customers expressed a need for an eCommerce packaging solution that accepts a continuous stream of different sized goods while using less material than a fixed-size bag and with a variable cutoff. Packages are right-sized to help reduce packaging waste, and the HPS-300 uses cost-effective C-Fold poly film material with a heat seal to create a tamper-resistant, durable package. 

Designed specifically for shipping variable size items, the HPS accepts a continuous stream of products, determines the optimum size for the length and creates a finished package. It’s an ideal solution for packaging clothing, soft goods, shoes and boxed items. It is also modular in design, which enables us to add different features depending on customers’ needs, such as rate shopping, weight verification and pre-weights. 

Variable length bags created on the HPS-300 save costs on material, resulting in a tighter, smaller package. The easy-to-operate HMI touchscreen control panel enables the system to be operated by a single user. This is a major benefit in our current environment where labor is hard to find (stay tuned for Part 2 of this post to learn how our eCommerce packaging solutions can help organizations navigate labor shortages). 

Stay Connected with an Industry Leader

Tension Packaging & Automation is a leader in complete packaging and automation solutions for the eCommerce and pharmacy automation industries. Tension designs and builds equipment and systems, in addition to providing the consumables, software, service and support that help pharmacies and eCommerce fulfillment centers optimize productivity. 

Contact Tension

Founded in 1886, Tension Corporation – parent company of Tension Packaging & Automation – has a legacy of delivering excellence and innovation for envelope products, packaging and packaging automation solutions.  Contact us to get started on your sustainability journey. 

Product Spotlight: HPS-300

tensionapdev on March 8, 2022

With over 75% of specialty retail supply chain leaders prioritizing 2-day delivery, efficient packaging is essential for meeting customer expectations. Tension’s HPS-300 Variable Length Poly Bagging System is designed to streamline operations by creating right-sized, securely sealed packages for variable-sized items. Capable of producing 8 to 18 packages per minute, it integrates seamlessly with WMS and TMS systems, offering accuracy, cost savings, and adaptability for eCommerce businesses.

A recent survey by McKinsey & Company highlighted that more than 75% of specialty retail supply chain leaders have made 2-day delivery a priority, and 42% are aiming for same-day delivery by 2022.

Subsequently, competitive changes in the retail space have driven customer expectations. Consumers increasingly seek convenience from companies they choose to do business with in the form of expedient deliveries and delivery options, while the companies grapple with how to deliver in this environment in terms of their operational efficiencies.

Retailers who seek efficiencies in their packaging operations can benefit from Tension’s HPS-300 horizontal packaging system.

What is the HPS?

Designed specifically for shipping variable-sized items, the HPS-300 variable length poly bagging packaging system accepts a continuous stream of products, determines the optimum size for the length of the package, applies a shipping label and creates a finished package. It features a built-in print and apply labeling section and next bag out technology, assuring your customer’s packages is accurately bagged, sealed and labeled. In typical operations, the HPS-300 can produce 8 to 18 packages per minute.* And with the strong, cost-effective C-Fold poly film material, the HPS-300 creates a sturdy package that is securely sealed with Tension’s proprietary heat seal technology.

*Actual throughput is dependent upon multiple factors including staffing productivity and performance, workflows, data interfaces and availability of product to the system.

HPS-300 Benefits

In addition to its ability to accept a continuous stream of variable-sized items, the HPS-300 features a variety of
other benefits:

  • Right-sized Packaging: Variable length provides a tighter, smaller package and saves on
    material costs.
  • Accurate Orders: Built in print-n-apply labeling system with Next Bag Out technology.
  • Ease of Operation: HMI touchscreen control panel takes the guesswork out of operation.
  • Adaptable: Integrates with your WMS and TMS software systems.
  • Secure: Heat sealing method creates a sturdy seal for your package.
  • Flexible Package Sizes: Can create packages up to 21.5″ wide x 30″ long with a 7″ pass thru.

Popular Options for the HPS-300

A variety of options are available based on your needs and configurations. Some include:

  • Inline scale
  • Package sorting system for multiple carriers & service levels
  • Belted infeed and exit conveyor
  • Shrink Tunnel
  • Workstations and a Put-to-Pack Wall
  • Middleware software integration with optional productivity reporting

Additionally, a unique sorting system can be added to create your complete package processing system.

Who Needs the HPS-300?

Tension’s HPS-300 is an ideal eCommerce packaging solution for apparel and shoe companies, especially if they need a system to handle a continuous stream of variable sized items. The HPS-300 is also a good solution for companies who package soft goods and boxed items, such as bed linens or other household items.

Watch the HPS-300 Video

Seeing is believing: Watch this video of how our HPS-300 accepts a continuous stream of products, determines the optimum size for the length and creates a finished package.

Want More Information?

Give your eCommerce and fulfillment operations a boost toward more efficiencies in 2022 with an HPS-300 variable
length poly bagging packaging system. Contact us to get started today, or check our product page for more details.